METAL - SPECTACLES
SPECTACLES JULIEN (1)
In 1921, Henry Jullien, a spectacle
salesman, set up his own factory in Morez, in France's Haut Jura region near the Swiss
border. By 1935 the young yet prosperous company moved to Lons-le-Saunier where it still
has its headquarters.Henry Jullien's extensive knowledge of the trade, until his death in
1940, helped spread the reputation of the brand far and wide. His son, Pierre, perpetuated
the tradition of the high-quality laminated gold-filled spectacle frame until he passed
the reins of the company over to his nephew, Pierre Fauveau, in 1978. By 1980, the company
was faced with a crisis, spiraling gold prices. The price of gold ingots jumped fourfold.
The competition quickly struck laminated gold-filled frames from their catalogs, but
Pierre Fauveau courageously decided to stay with tradition despite the difficulties. By
1983, Henry Jullien capitalized on a major asset, creativity, to support its marketing
efforts. Their rejection of the "one pair fits all" strategy and their accurate
targeting of market segments have given it an image that has become deeply ingrained.
Since its creation, this family-run company has stayed faithful to a concept, a philosophy
based on an uncompromising commitment to quality and refinement. By defending an
unconditional luxury line of products, Pierre Fauveau has invested to provide the company
with cutting edge technology that is unrivaled in the eyewear field.
While Henry Jullien spectacle frames ignore the vagaries of passing fashions and remain
sober and refined, they are still the result of a rich and inventive drive. These frames
are not noticed, they are recognized. This restrained audacity has captured a faithful
customer base, always conscious of elegance.
Any visitor to the new Henry Jullien
factory in Lons-le-Saunier will instantly realize that creativity is still closely
involved in every stage of production.
TAILOR MADE TOOLING
The laminated gold-filled technique involves extreme care and accuracy and requires
ultra-polished tools made to order right in the factory.
Each tool is developed and made on the premises and each is adapted to the specific
characteristics of the components for each model in Henry Jullien collections.
CUTTING-EDGE TECHNOLOGY
Computers are now a major asset in the eyewear industry.
Due to the incredible complexity involved in creating a new model of spectacle frames,
Henry Jullien became one of the first spectacle makers to use Computer-Aided Design (CAD).
The use of cutting-edge technology has pushed back the limits in terms of design,
machining and productivity.
The possibilities provided by the new factory and the use of even more advanced
technologies such as Computer-Aided Design, Computer-Aided Manufacturing (CAD-CAM) are
hinting at future expansion.
UNIQUELY GIFTED HANDS AND EYES
While the accuracy of custom-made machines approaches perfection, only the hands and eyes
of Henry Jullien technicians can make each product a veritable jewel. Henry JULLIEN, the
spectacle maker, is above all a style, a personality. All the space age technology would
be useless if it did not serve the rich and innovative efforts of the designer. Each
detail and each set of frames bears the Henry Jullien signature. This is a style composed
of refinement, sobriety and elegance with a touch of creativity and restrained audacity.
It gives the brand all its authenticity and its renown. As a sign of recognition and
savoir-faire, a set of Henry Jullien spectacle frames is the affirmation of true
personality. |
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The technique was invented in the early
19th century. Production of laminated gold filled products
uses the following sequence: The starting point is very carefully alloyed gold. It is
laminated and then cut into disk form. Its size and weight are carefully measured since
they will determine the gold content of the final material obtained. The disk of gold
alloy is stamped and then drawn into a seamless tube of a given length, with a diameter of
4 to 5 cm. After several cleaning operations, a solid cylinder of alloy is inserted in the
tube to provide the base metal. It may be bronze, German silver, Monel, titanium or
another specialty metal. The two components are fused along the entire surface of contact
by pressure and heat in a special kiln.
The layer of gold is now permanently sealed onto the base metal. Because of the pressure
and temperature, the surfaces of the gold alloy and base metal start melting at their
interface and the surfaces melt together. The gold and base metal are welded together and
cannot be separated by any mechanical process. The gold layer is composed of an alloy
rather than pure gold. This is because addition of other components such as copper, silver
or palladium can provide a wide range of hues (pink, yellow or white) and improve hardness
and resistance to wear. |
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The bonded tube of alloy and
cylinder of metal, now tightly welded, is laminated and drawn to make fine round wire only
several millimeters across or special shapes (such as grooved forms).
These phases of the production process require extreme care and accuracy, particularly in
using ultra-polished tools. Otherwise, the outer layer of gold could be scarred or the
bright finish damaged and material properties degraded.
The layer of gold provides high
resistance to oxidation and corrosion - the alloys used for the gold surface layer are
anywhere from 10 to 18 karats, 10 karats is 40% pure, 18 karats is 75% pure and 24 karats
is 100% pure. In Europe, the quality of gold filled (a layer of gold over a metal
substrate) is defined by the overall purity, i.e. the weight of gold, in grams, contained
in one kilogram of gold filled. One kilo of laminated 40/000 gold filled contains 40 grams
of pure gold, or 68.56 g of 14 karat gold:
40g X 24 karats/14 karats = 68.56 grams
The thickness of the gold
layer varies in direct proportion to the purity of the gold (in karats) and the diameter
of the wire. The following are the values of gold thickness for 14 karat gold:
Diameter |
Purity |
| |
20/000 |
40/000 |
| 2 mm |
11.0µm |
23.0µm |
| 2.3
mm |
13.2µm |
26.4µm |
Whatever the purity of the
laminated gold filled, it will always have a golden finish, with all the shine, sparkle,
and beauty of gold. The mechanical properties are determined by the base metal. The
different components of spectacle frames do not all respond in the same way. They must
each have an appropriate blend of elasticity, stiffness and hardness to perform their
intended function. This is why each set of frames uses several laminated gold filled wires
that differ not in their gold surface layer but in their base metal. Bronze is generally
used as the base metal for temples. After forming, it provides an excellent compromise
between elasticity and stiffness. Monel is preferred for rims to provide a front that is
very stiff yet very thin. Thus, all of the components in a set of laminated gold filled
frames are made from the materials that provide the best answers to their special
constraints.
It is a guarantee of longevity since the gold cannot be stripped from the base metal. and
it is distributed uniformly over the entire pair of spectacle frames. It is a guarantee
against oxidation caused by perspiration or other products, such as salt or smoke, because
the layer of gold is not porous whatever its thickness. It is a guarantee of
everlasting quality since gold alloy retains all the characteristics of pure gold,
particularly the shine. A pair of gold filled frames can be polished after several years
and recover its original radiance. It is also a guarantee in case of damage. A pair of
gold filled frames can be welded without damaging the layer of gold.
Gold filled wire is selected specifically for the frames, the series of production
operations is performed with extreme care, and with special techniques and special tools
designed to preserve the properties of the gold layer.
It is no accident that we have become the specialists in laminated gold filled. It is
because we have spent almost 80 years making high-quality laminated gold filled spectacle
frames for discerning customers.
The Henry JULLIEN logo is Well known
throughout the world
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